Analysis: How does diamond particle size affect the sawing tool?

Abstract The exposure or protrusion height of diamond on the cutting surface of the sawing tool affects the cutting depth of each particle, which affects the material removal rate of the cutting tool. The use of a larger particle size of the diamond will result in a faster material cut rate. Generally coarse particles are used to cut soft...

The exposure or protrusion height of the diamond on the cutting surface of the sawing tool affects the cutting depth of each particle, which affects the material removal rate of the cutting tool. The use of a larger particle size of the diamond will result in a faster material cut rate. Generally coarse particles are used to cut soft materials, while smaller particle sizes are used for cutting hard materials.
The particle size of the diamond determines the number of particles per carat. As the size number increases, the number of particles per carat increases. Since the number of diamonds on the tool's cutting area has an impact on tool life and power consumption, choosing the right mesh is the key to ensuring tool performance. In general, low-density diamond tools use fine-grained diamonds to increase the number of diamond particles on the surface of the cutting tool, which in turn helps to increase life and increase power consumption.
In addition to the diamond particle size, the concentration of diamond also determines the number of grains on the surface of the cutting tool. The higher the diamond concentration, the more the number of grains on the surface of the cutting tool, which is beneficial to improve the life.

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