New aluminum casting technology

【China Aluminum Network】 US Wagastaff (Waggerstaff) Co., Ltd. is the world's leading aluminum foundry equipment deployment company. It is famous for providing the global aluminum industry with DC casting equipment deployment. It is not only a cloud, but it also has Many advanced aluminum casting skills.

1.AirSlip air-slip casting skills

AirSlip's air-slip casting technology is an important process of Wagastaff. It was opened up and put into the market in 1982.

Until now, Global's foundry has about 800 air-slip casting production lines. Because of the good quality of the products produced by the acceptance of this skill, it is always the preferred skill of aluminum manufacturers.

AirSlip has a small shell area. Compared with products produced using traditional casting techniques, casting speed is faster, production costs are more competitive, and the product grains are well-proportioned, shrinking the cycle time of homogenization. The advantage is that the fuel consumption is low and the cooling water flow rate is lowered.

2. LHC aluminum slab casting skills

The LHC aluminum slab casting skill is a new skill developed by Wagastaff. Its quality can be compared with the slab quality produced by the electromagnetic casting skill, but the production cost is lower than that of the electromagnetic casting production slab. The slabs cast by LHC have the characteristics of product volume, high product rate, less waste generated during inoculation, low energy consumption, and reliable performance, and also save energy due to low cooling water flow rate.

The outstanding feature of the LHC aluminum slab casting skill is that an oil joining system (oil retention system) is received on the slab mold, and die oil reaching the cooling water system is significantly omitted in the casting process.

The one-off lubrication of the oil linkage system reduces the related cost of disposal penalty cooling water. The oil connection system prevents the dripping of the die oil when accepting the tilting system of the die table, lowers the “oil splashing” around the casting table, and causes less oil to enter the cooling water system, thereby causing things around the casting table. The staff eliminated walking signs of slippage.

3. Guarantee Casting Quiet StopCast Skills

To guarantee the quietness of the staff during the casting process, Wagastaff has developed a StopCast system for aluminum pond leakage detection. This system will actively disconnect a stream of aluminum water when aluminum water leakage is detected in the billet casting process. The time required is only a few seconds; without the StopCast system, shutting off a stream of aluminum water takes a few minutes or even more.

The further development of the production line for accepting the AirSlip squeeze casting and StopCast skills is still underway.

4. Develop Casting Gas Control Skills AutoFlo Lift AutoCast SCADA

Wagastaff developed AutoFlo, a gas control technology developed for AirSlip's air-slip casting technology, and it has become obedient to industrial production. The users responded well. Accepting this skill would eliminate the need to maneuver the staff too much, thus lowering the operator's exposure. The timing of aluminum water.

Wagastaff further promoted the level of AutoCastSCADA and provided newer hardware and software. SCADA is a "special" function of AutoCast. At the beginning, many foundries did not require this function, but after several years of production practices, they were equivalent. It is believed that the SCADA functional system is necessary for the foundry.

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