Visit Xifeng Sanitary Ware, the whole bathroom cabinet factory production process!

Throughout the sanitary ware market, we all think that the exquisite bathroom cabinets are expensive, but have you ever cared about the production process of the bathroom cabinets, how it evolved from raw materials, giving you a chance to see the process of producing bathroom cabinets, After reading it, you will know why a good bathroom cabinet is so expensive~ Let's take a deeper look at the production process of Xifengwy.com.

1 Raw material area: PVC board, imported oak, solid wood are the main raw materials

The quality of doubling the efficiency of the advanced production equipment is guaranteed.

In the raw material area, the reporter saw the wood used to produce the bathroom cabinet, including PVC, oak, solid wood, plywood (also known as multi-layer board) and gold teak. The main production material for the bathroom cabinet.

The deputy manager of the Xifeng bathroom cabinet factory introduced that the glue used in the multi-layer board used for the production of bathroom cabinets is PUR glue. PUR glue is a reactive glue that reacts with moisture in the air to solidify. Unlike ordinary EVA hot melt adhesives, EVA hot melt adhesives melt and the solidification of PUR glue is irreversible. Because of this, the waterproofing properties of PUR glue are very good, and the more moisture in the air, the stronger the bond. After exiting the sheet area, it will officially enter the bathroom cabinet production workshop. The main processes of bathroom cabinet production include: five procedures: cutting, edge sealing, row drilling, sanding, painting, etc. Let's take a brief look at these procedures.

2 machine shop: bathroom cabinet production process - cutting material

The opening is a process of cutting the raw materials as required.

In the factory, the equipment used for the cutting is a Halma cutting saw imported from Germany. This cutting saw is machined to maximize the cutting accuracy, thus avoiding the inaccuracy of manual cutting, ensuring the excellent rate of the product, the structure is stronger and more durable. The cutting speed of Haomai cutting saw is much higher than that of domestic machines. It can cut 3-5 sheets at a time, the production efficiency is greatly improved, and there is almost no sawdust splash, and the working environment of workers is greatly improved. The manager showed the reporter the cut wooden board. On the cutting surface of the board, the reporter found that the edge of the board was very neat and there was no gap, which laid a good foundation for waterproofing.

3 machine shop: bathroom cabinet production process - edge banding

Edge sealing is the process of applying the four sides of the board to the side of the board.

The machine used for edge sealing is also a heroic device imported from Germany. According to this manager, the sealing speed of the German Haomai edge banding machine can reach 20 meters / minute. If calculated according to a plate of 50 cm, this line can complete the edge-sealing work of 100 boards in 1 minute.

4 machine shop: bathroom cabinet production process - row drill

Drilling is drilling. These holes are used for post-installation screws, which are used to secure the plates or adjust the height of the laminates; they can also be used to join different panels together. Even the screw holes are machined to complete the product presented to the customer.

Cutting, edge sealing and row drilling are the three basic processes in the production process of bathroom cabinets. According to reports, the introduction of advanced equipment has greatly shortened the production cycle of products.

5 paint polishing workshop: bathroom cabinet production process - sanding

After the above production line, the panels of the bathroom cabinet have been basically formed, and then the paint grinding process can be entered. Sanding is done by sanding, making the thickness of the sheet more uniform, smoothing the surface, and increasing the strength to prepare for the subsequent painting process.

In the sanding workshop, the manager told the reporter that the sand light is also the latest imported advanced equipment, and its basic characteristics are high efficiency and high precision.

★ The surface is sanded. Here is a piano-type paint sander. The piano-type paint sander adopts inductive sanding technology, and the contact with the paint surface is very flexible, which can ensure that it is not sanded and can be ensured.

★ sanding on the edge of the board. The general sander can only be used on the front and bottom of the sand board, and the edge needs to be manually processed. The paint sanding machine used on this production line can polish the edge of the board and solve the problem of edge grinding of the primer.

6 paint polishing workshop: bathroom cabinet production process - painting

After the sheet is smoothed by the sanding process, it enters the final production process: painting. Spray paint includes primer and spray finish. The quality of the painting process directly affects the final surface aesthetics of the product.

★ Spray primer. The UV primer processing line introduced is made of strong UV-curable paint, which is harder and more full than ordinary primer. The total length of the UV primer line is 41.6 meters. It takes only 5 minutes from the board to the board to complete the primer processing process that can be completed in 3-4 days for ordinary processing equipment.

★ spray topcoat. At the entrance of the positive pressure spray booth, the manager opened a small door slit, and the reporter felt the cool breeze blowing inside.

According to reports, the positive pressure spray booth uses the air pressure difference between the inner and the outer to discharge the dust and oil in the spray booth to the outside through the exhaust system to ensure the indoor air quality; at the same time, maintain the indoor temperature through the temperature control equipment. The optimum curing temperature of PU paint is about 25° to ensure the best paint effect.

7 inspection room: check the protection effect of product packaging

After the product has completed all the processing steps, it enters the packaging delivery phase. However, before delivery, the product also needs to undergo another rigorous process - laboratory testing.

In the laboratory, the reporter saw this machine that was constantly shaking. The manager introduced that this machine, called the transport vibration simulation platform, tests the protection of the product packaging by simulating the bumpy state of the product during transportation. Only after passing the test can the product be packaged in batches according to the standard.

8 reporter notes: humanized management of environmentally friendly and healthy operations

Humanized management of environmentally friendly and healthy production. In the workshop, the reporter noticed that many large pipelines were hovering inside the factory. The manager told reporters that these pipes are part of the dust extraction system. The dust extraction system opens the dust discharge port of each device in the factory, and all the debris and dust generated during the production process are collected and processed through this system.

According to reports, the dust extraction system costs a total of 4-5 million, which is the most expensive project in the transformation of the factory. The reason for the huge cost of building this system is twofold. One is to eliminate the air pollution in the factory, to protect the health of workers and the cleanliness of the surface of the product; the other is to prevent dust and wood chips from being discharged into the air. atmosphere.

From the factory site environment, the dust extraction effect of the system is quite obvious. The reporter has a deep understanding since entering the workshop. Under normal circumstances, the home production workshops use sealed operation, the air circulation effect in the factory is generally poor, and a large amount of wood chips are suspended in the air, which is full of strong oily smell. During the entire process of visiting the Xifeng bathroom and bathroom cabinet factory, the reporter saw almost no dust or wood chips in the factory. In the factory for more than an hour, he did not feel depressed.

The good working environment in the factory, in addition to the role of the dust extraction system, another system - natural water-cooled air conditioning is also indispensable.

The system not only enables air exchange inside and outside the plant, but also regulates the temperature of the plant. This system is more effective in the summer when the temperature is high. It replaces the hot air in the factory with the cold air outside to cool the plant, so that the plant can maintain a comfortable temperature in the summer.

“All of this is to create an efficient and environmentally friendly factory that allows workers to have a healthy and comfortable working environment and produce better products,” said Deputy Manager Pan.

Boutique bathroom cabinet finished map tour

After the above series of processes, the entire process of bathroom cabinet production has become clear. The reporter also visited the product showroom, and together to share several beautiful bathroom cabinet products.

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