It's well known that scale buildup is a common and serious issue in the operation of industrial boilers. If not properly managed, it can lead to reduced efficiency, increased fuel consumption, and even equipment failure. To address this problem, I have gathered some effective methods for scale removal. These techniques are recommended by professional boiler maintenance experts and can be applied depending on the type and severity of the scale.
One of the most common approaches is descaling using chemical treatments. This should be carried out by trained professionals who can assess the composition and thickness of the scale. A typical method involves adding trisodium phosphate to the boiler water. For every 1,000 liters of water, approximately 50 kg of trisodium phosphate is added. The boiler is then filled with water, pressurized, and left to sit for about three days. Afterward, the system is drained, and any remaining scale is manually removed.
Although this method may not be the most advanced, it is highly practical and has proven to be very effective in preventing and removing scale buildup. It’s a cost-effective solution that many industrial facilities still rely on today.
In addition to chemical cleaning, regular maintenance and monitoring of water quality are essential in preventing excessive scale formation. Using water softeners or filtration systems can also help reduce mineral deposits over time.
If you're dealing with scale issues in your industrial boiler, consider implementing these methods. They are simple, reliable, and can significantly improve the performance and lifespan of your equipment.
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